Multi-functional Hardware Counting Packing Machine
The Hardware Counting Packing Machine (Modelo: FY-420C) employs advanced counting technology to automatically count, package, seal, print and label hardware parts. Designed for high-speed, accurate packing of small parts, it significantly improves packaging efficiency and reduces labor costs for manufacturers and distributors.
Video
Características clave & Ventajas
Accurate Multi-Mode Counting: High-speed counting system supports single-item counting, mixed-quantity packing and compartmented packing.
High Productivity: Packing speed from 10 to 60 bags per minute depending on product and configuration.
Flexible Packaging Types: Supports single, mixed and compartment packaging (tray/partitioned boxes).
Wide Material Compatibility: Works with PP, Pensilvania, educación física, CPP, PET films and typical small plastic/paper bags.
Multi-SKU Capability: Supports up to 30 different kinds in one bag (per configuration), ideal for kits and assortments.
Integrated Printing & Labeling: Optional print/label modules for batch numbers, dates and barcodes for traceability.
User-Friendly Operation: PLC control with touchscreen interface for fast recipe switching and parameter storage.
Robust Design: Industrial-grade construction for stable long-run operation and easy maintenance.
Industrias aplicables & Escenarios
Industrias: Fabricación de hardware, fastener suppliers, furniture parts, electronics assembly, OEM kit production.
Use Cases:
- Packing assembly kits containing multiple small parts (compartment or mixed).
- High-speed single-item packing for screws, nueces, washers.
- E-commerce and retail small-part packaging where mixed assortments are required.
Samples
Especificaciones técnicas
| Modelo | FY-240C | FY-420C |
| Packing size | l: 30-180mm, W.: 50-140mm | l: 50-300mm, W.: 50-200mm |
| Max film width | 300mm | 420mm |
| Packing material | PA/PE, PP/CPP, PET/PE | PA/PE, PP/CPP, PET/PE |
| Counting capacity | 1-20piezas/bolsa; 1-40 kinds/bag | 1-20piezas/bolsa; 1-40 kinds/bag |
| Packing speed | 10-60 bag/min | 10-60 bag/min |
| Power | AC220V/50-60Hz/2kW | AC220V/50-60Hz/2kW |
| Machine size | L*W*H: (n/2*600+2200mm)* 1500* 1650mm, n=the Qty of vibration bowl | L*W*H: (n/2*600+2200mm)* 1500* 1650mm, n=the Qty of vibration bowl |
Notes: Actual speed and performance depend on part size, shape and the chosen feeding/counting configuration.
Flujo de trabajo
Feed parts → Vibratory feeder / bowl feeder → High-speed counting (single or multi-channel) → (Make-up counting if required) → Bag/tray forming or box positioning → Product loading into bag/compartment → Sealing / heat-seal → Printing/labeling → Finished product output
Personalización & Opciones de expansión
- Multiple vibratory bowls or feeders to support higher feeding throughput or additional SKUs.
- Compartment/tray inserter for partitioned kits.
- Additional lanes/modules for simultaneous multi-SKU counting and merging.
- Print & label modules (batch, date, código de barras, código qr).
- Reject or inspection station (metal detector / vision check) and weighing/checkweigher integration.
- Conveyor and cartoning/boxing interface for full-line automation.
- Custom recipes and MES/ERP connectivity.
Casos de aplicación
- Fastener Manufacturer: Produced mixed-assortment kits (3–12 SKUs per kit) for retail, improving packing speed and reducing manual sorting.
- Furniture Parts Supplier: Single-spec packing for assembly bags at 40 bags/min during peak shifts.
- Electronics Assembler: Compartmented tray packing for small components, ensuring kit completeness and traceability.
Servicio postventa
- Instalación & Commissioning: Remote startup assistance or engineer on-site commissioning.
- Garantía: 12-month standard warranty; extended warranty options available.
- Spare Parts: Common wear parts stocked for fast shipment.
- Capacitación & Documentation: Operator training and maintenance manuals provided.
- Support: Technical support and troubleshooting via phone/email; spare-part dispatch priority for service contracts.
Preguntas frecuentes
q: Can this machine pack multiple different parts into the same bag?
A: Yes — the FY-420C supports mixed packing and can handle multiple SKUs per bag (arriba a 30 kinds per bag depending on configuration). For mixed kits, we recommend configuring multiple feeders and verifying part compatibility.
q: What does “compartment” packing mean?
A: Compartment packing means placing parts into partitioned trays or boxes (each compartment holds a specific part). The machine can load into preformed compartments or work with an inserter module.
q: What is the maximum pieces per bag?
A: Standard counting per SKU is 1–20 pcs/bag. For multi-quantity single-SKU runs, capacities depend on part size and bag size (consult us for high-count configurations).
q: Which film materials are supported?
A: PP, Pensilvania, educación física, CPP, and PET films are supported; actual sealing parameters depend on the film type and thickness.